Product Overview and Processing Technology
As a vegetable product that is both nutritious and functional, the production process behind dehydrated pumpkin not only reflects the dual pursuit of "convenience + health" by the modern food industry, but also demonstrates the deep strength of high-standard processing companies such as Xinghua Jiahe Foods Co., Ltd. in raw material selection, process control and terminal application.
From the raw material side, the quality of pumpkin directly affects the flavor and rehydration effect of dehydrated products. Jiahe Food particularly emphasizes the standard of "high raw material maturity, firm meat, and no pesticide residues", which not only ensures the bright color and rich aroma of the finished product, but also provides an ideal foundation for the subsequent deep processing of pumpkin products. After washing, peeling, and cutting, the pumpkin needs to be blanched in hot water. This step seems simple, but it is the key link to lock the color and enhance the freshness. It can effectively maintain the natural color of the pumpkin, prevent oxidation and discoloration, and reduce enzyme activity, preparing for subsequent dehydration.
In the drying process, Jiahe adopts segmented temperature-controlled hot air drying technology, setting different temperature ranges at different stages, which not only accelerates water evaporation, but also retains heat-sensitive nutrients such as β-carotene and vitamin E in pumpkin to the greatest extent. This advanced dehydration technology not only extends the shelf life of pumpkin, but also improves the stability of the product, making it more reliable for transportation and storage under various climatic conditions.
In terms of finished products, Jiahe dehydrated pumpkin provides a variety of particle specifications, from flakes, dices to powders, which can meet the product development needs in different fields from instant noodle seasoning packets, soup powders, sauces, to pet staple food, functional foods, etc. In particular, powdered products have great application potential in baking, infant food and nutritional supplements. They can not only be used as natural pigments, but also increase the dietary fiber content and enrich the health attributes of the products.
Jiahe's factory is also equipped with more than 300 experienced manual quality inspection workers who conduct final manual screening before the products leave the factory. Although this process is "traditional manual", it is the "last line of defense" for high-end food safety management. Minor defects or foreign objects that are difficult to identify with automated equipment can be accurately removed by experienced workers, greatly improving the stability and batch consistency of the product.
Nutritional value and functional advantages
Pumpkin is known as the "golden vegetable" and is rich in β-carotene, vitamin C, vitamin E, potassium, magnesium, zinc, dietary fiber and other nutrients. After scientific dehydration, these nutrients are retained to a large extent, and appear to be more concentrated due to the dehydration concentration effect, with the following major functional advantages:
Source of natural antioxidants: The β-carotene rich in dehydrated pumpkin can be converted into vitamin A in the body, which has the effects of promoting healthy vision, enhancing immunity and delaying aging. In addition, the synergistic effect of vitamins C and E helps to remove free radicals and improve the body's antioxidant level.
Regulate the stomach and blood sugar: The high content of dietary fiber helps to improve intestinal flora, promote intestinal peristalsis, prevent constipation, and delay sugar absorption, which has a positive effect on controlling blood sugar fluctuations and reducing the risk of diabetes.
Low fat and low calories: Pumpkin itself has very low fat content and moderate calories, making it very suitable as a raw material for healthy foods such as fat loss, meal replacement foods, and light salads.
Mineral balance: Pumpkin is rich in minerals such as potassium and magnesium, which can help regulate blood pressure and cardiovascular function and prevent water and sodium retention. It is an ideal dietary ingredient source for patients with hypertension and heart disease.
Natural pigments and flavors: Dehydrated pumpkin presents a natural golden color, which not only enhances the visual appeal of food, but also brings a slightly sweet and fragrant pumpkin flavor to dishes. No additional artificial pigments or spices are needed, meeting the needs of "clean label" product development.
Diversified application scenarios and market adaptation
Dehydrated pumpkin has shown high applicability in multiple food market segments due to its portability, high nutrition and good rehydration:
Ready-to-eat and convenience foods: In instant noodles, instant soups, canned foods, prepared meals and other products, dehydrated pumpkin is added as an ingredient, which not only provides visual embellishment and flavor levels, but also improves the overall nutritional density, facilitating rapid rehydration and heating.
Seasoning and mixed powder: Dehydrated pumpkin powder is widely used in soup base, mixed seasoning powder, biscuit premix and other scenarios. It can be used as a natural nutrient carrier and thickener to enhance the flavor and taste structure of the product.
Baking and pastry: In baked products such as pumpkin bread, pumpkin pie, cake, and cookies, dehydrated pumpkin not only gives the food a unique aroma and color, but also provides natural nutrition.
Leisure and functional snacks: Through baking or puffing processes, dehydrated pumpkin slices can be directly made into low-fat, high-fiber healthy vegetable crisps, which are very popular among young consumer groups and adapt to the trend of "light meal replacement" and "functional snacks".
Catering and group catering industry: In chain catering, central kitchens, airline meals and other scenarios, dehydrated pumpkin is used as a standardized ingredient to improve the efficiency of dishes, reduce costs, avoid food waste, and facilitate bulk purchases and long-term storage.
Pet food: Pumpkin has been widely used in pet food formulas due to its mild dietary properties and support for intestinal health. It is especially suitable for dog and cat staple food and snack products.
Relying on a complete product system, rigorous quality management mechanism and strong production capacity, Jiahe Food has successfully become an important raw material partner for many domestic and foreign food brands and processing companies. The company currently has an annual production capacity of 8,000 tons, a plant area of 25,000 square meters, equipped with a professional technical team and a mature international trade service network, and can provide customers with stable and efficient customized and standardized supply solutions.